About How to dismantle the gear box of a down-the-hole drill
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6 FAQs about [How to dismantle the gear box of a down-the-hole drill]
What tools do you need to reassemble a gearbox?
Tools Needed: Long needle nose pliers, 12mm, 10mm socket & ratchet, 13mm wrench, hammer, tommy bar, wood chisel, wire cutter, bearing separator, adjustable wrench and wood blocks. 5.5 (a) Disassembly of Gearbox Four view of the gear box. Front showing the splined clutch shaft in the middle...
How do you remove a gear box?
From the upper left clockwise; Main shaft bearing and gears, clutch shaft bearing and gears, gear shift assembly, Kick start shaft and gear, idler bracket and gear and the normal and reverse gear shift quadrants. To begin removing the gear box shafts, start by removing the lock washer and 12mm retaining bolt for the idler gear assembly.
How do you seal a rear gear box case?
Use an appropriate sealant like "Yamabond" and coat the seam of the rear case. LocTite can be used in the holes for the alignment pins but is not necessary. Rear gear box case and front case ready to be pressed together. At this point you can check your work by manually shifting through the gears.
How do you disengage a speedo drive gear?
You may need to turn the flexible coupling plate slightly to disengage the gears. Speedo drive gear removed. Place it in a parts box so it will not get lost of damaged. You can just barely see the drive gears of the flexible coupling plate, these are what engage and turn the speedo drive gear.
How do you install a gear box?
Install nose piece (1) into gear box (2) in direction of arrow. +Latch bar (4) (lever side) to face right side of gear box (as viewed from the front of the machine). 3 Install four screws (3). (torque = 18 Nm. / 159 in. lbs.). Install spring ring (2) over the gear box (3) from the front and install both retainers (1).
How do you shift a rear gear box?
Rear gear box case and front case ready to be pressed together. At this point you can check your work by manually shifting through the gears. Rotate the clutch shaft CW and move the shift quadrant by hand. When finished, make sure the gear box is in "Neutral".
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